Industrial PC Aluminum Extrusion Enclosure – Custom 6063 Aluminum Alloy Mini Host Housing
Our Industrial PC Aluminum Extrusion Enclosure is made of premium 6063 aluminum alloy. They offer lightweight construction, superior thermal conductivity, and robust electromagnetic shielding. The standard size is 193 × 53.4 × 127.5 mm. By this compact housing, it is used for industrial network communication equipment, mini PCs, and controller systems.
Backed by our Shenzhen-based manufacturing facility with an annual capacity of 1,000,000 units, we provide full OEM/ODM customization services, including size modifications, surface treatments, and color options. MOQ as low as 100 pieces.
Why 6063 Aluminum Alloy for Industrial PC Enclosures?
6063 aluminum alloy, widely recognized as “architectural aluminum,” is the industry-standard material for electronic equipment enclosures.
- Exceptional extrudability
- Superior surface finish quality
- Outstanding corrosion resistance.
Compared to 6061 alloy, 6063 offers a smoother surface after anodizing. Our enclosure leverages the inherent material advantages of 6063 aluminum through precision extrusion and CNC machining processes. The housing not only protects your electronics but actively enhances system performance through efficient passive cooling.
The extruded profile can incorporate integrated fin structures. It maximizes surface area for heat dissipation, eliminating the need for noisy and failure-prone cooling fans in many applications.
With 193 × 53.4 × 127.5 mm size, this enclosure is suitable for space-constrained installations such as DIN-rail mounting in control cabinets, wall-mounted network equipment, and embedded systems in kiosks and digital signage.
Construction & Design Features
The enclosure body is formed through precision aluminum extrusion. It create a seamless one-piece profile with excellent structural integrity.
It provides ample clearance for components, cables, and connectors. Optional integrated heat sink fins sit on the exterior surface. They further improve thermal performance by expanding the convective cooling area, with no extra weight or complexity introduced.
Surface Integrity & Longevity
The naturally forming aluminum oxide layer on 6063 aluminum provides baseline protection against oxidation and environmental degradation. When combined with our professional surface treatment options,including anodizing, powder coating, sandblasting, or brushing — the enclosure achieves long-term durability.
Technical Specifications
| Parameter | Specification |
| Material | 6063 Aluminum Alloy |
| Model | AEF-0093 |
| External Dimensions | 193 × 53.4 × 127.5 mm |
| Manufacturing Tolerance | ±0.5 mm |
| Maximum Machining Diameter | 470 mm |
| Default Surface Treatment | Anodized / Sandblasted / Brushed / Powder Coated |
| Standard Colors | Silver, Black |
| Custom Colors | Any RAL color code available |
| Annual Production Capacity | 1,000,000 units |
| MOQ (Size & Color Customization) | 100 pieces |
| MOQ (Material & Sheet Metal Modifications) | 500 pieces |
| Customization | OEM / ODM Accepted |
Applications
This aluminum extrusion enclosure is used for many industrial and commercial applications:
Industrial Network Communication Equipment
Routers, managed switches, industrial gateways, and edge computing nodes. It provides EMI shielding and reliable passive cooling in factory floor and data center environments.
Mini PC & Embedded Systems
Compact, fanless housings for industrial-grade mini PCs, digital signage media players, thin clients, and IoT edge computing devices. It is commonly deployed in retail, hospitality, and transportation sectors.
Automation Controllers
PLC enclosures, servo motor driver housings, and motion control system cabinets. It is used in factory automation, robotics, and process control applications.
Telecommunications Infrastructure
5G small cell housings, fiber optic network terminal enclosures, and broadband network access equipment .
Medical & Laboratory Equipment
Diagnostic device housings, patient monitoring system enclosures, and laboratory instrument cases. It can provide EMI shielding, easy-clean surfaces, and compliance with medical device standards.
Smart Building & Infrastructure Systems
Building management system (BMS) controllers, access control panels, environmental monitoring stations, and smart lighting control units.
Test & Measurement Instruments
Precision instrument housings for oscilloscopes, signal analyzers, power supplies, and data acquisition systems .
Customization & OEM/ODM Services
We understand that every project has unique requirements. By our full customization capabilities, we can custom every aspect of the enclosure to your exact specifications:
| Customization Option | Details | MOQ |
| Size Modification | Custom dimensions | 100 pcs |
| Material Change | Upgrade to 6061-T6, 5052, or other aluminum alloys | 500 pcs |
| Surface Treatment | Anodizing, powder coating, sandblasting, brushing, silk-screen printing, or combination finishes | 100 pcs |
| Color Customization | Match any RAL color code for anodizing or powder coating | 100 pcs |
| Sheet Metal Bending | Add integrated brackets, mounting plates, internal dividers, or other sheet metal features | 500 pcs |
| Logo & Branding | Laser engraving, silk-screen printing, or embossed branding | 100 pcs |
| Custom Cutouts & Features | Precision CNC-machined ports, ventilation slots, cable gland openings, DIN-rail clips, and mounting hole patterns | 100 pcs |
Engineering Support & Project Timeline
We provide comprehensive engineering support throughout your project lifecycle:
- Free DFM Review: Our engineers evaluate your design for manufacturability and suggest optimizations to reduce cost and improve quality before production begins.
- 3D CAD File Support: We accept all major file formats including STEP, IGES, SolidWorks, and Pro/E for accurate design translation.
- Prototype Samples:First-article samples delivered within 7–10 business days after design confirmation. You can validate fit, finish, and function before committing to bulk production.
- Production Lead Time: Standard bulk production completes within 15–25 days depending on order quantity and customization complexity.
FAQs:
Q1: What is the minimum order quantity (MOQ) for custom aluminum enclosures?
A: Our standard MOQ is 100 pieces for size and color customization. For material changes or sheet metal modifications, the MOQ is 500 pieces. We support sample orders for quality evaluation before bulk production.
Q2: Can you match a specific RAL color for anodizing or powder coating?
A: Yes, we support full RAL color matching for both anodizing and powder coating processes. Please provide your RAL code or a physical color sample, and our team will match it within ±2 Delta E tolerance.
Q3: What is the lead time for a custom order?
A: Prototype samples are delivered within 7–10 business days after design confirmation. Bulk production typically takes 15–25 days depending on order quantity and customization complexity.
Q4: Do you provide design support if I only have a concept or rough dimensions?
A: Yes. Our engineering team offers free DFM review. We can work from sketches, 3D CAD files (STEP/IGES), or even just your dimensional requirements to develop a production-ready design.
Q5: What surface treatment is best for outdoor industrial applications?
A: For outdoor or harsh environments, we recommend hard anodizing (Type III) or powder coating. Hard anodizing provides a wear-resistant surface with HV 400+ hardness, while powder coating offers superior UV resistance and color retention.
Q6: Can the enclosure be modified for specific connector cutouts or ventilation?
A: Yes, all cutouts, including ports, cable glands, ventilation slots, and mounting holes. They are fully customizable via CNC machining. We recommend providing your PCB layout or connector specifications for precise alignment.
